Ultrasonic welding machine with PLC

1,Ultrasonic welding machine with PLC
2,It is design for Floater, paint tank, spherical toy, PP thermos cup, oil filter .
The features of the machine:(Ultrasonic welding machine with PLC)
1,LK-sonics has developed a low-cast welding machine which offers you an ecomonic choice for welding,fusing and vibration packing.It can be positioned horizontally to hand special workpieces ,and it boats surge protection and other features which make it ideal for use in automated production layouts ,yielding results that are high in quiality.
2,It can weld thermo plastic excluding Teflon.
3, It has transient welding time with common range from 0.05 to 1 second.
4, It can weld surfaces via media such as water and oil.
5, It has a practical welding effect.
6, It can be used in either direct or conductive weld.
7,The weld energy varies with plastic materials. The weld method is not to make whole material of welded part vibrate through ultrasonic, but only to make appropriate vibration surface vibrate and generate heat; therefore, there is no worry about any scar left on product surface, which is the characteristic of conductive weld. While welding relatively hard plastic parts, the weld effect is much better.
8, Ultrasonic weld will not give rise to any toxic substance as chemical, so it is a kind of safe weld method.

Tcchnique specification:(Ultrasonic welding machine with PLC)
Modle No
LK1522(Standard Machines)
LK1521(Standard Machines)
Power
2200W
2600W
28200W
2200W
2600W
2800W
3200W
4200W
Frequency
15KHZ
Input voltage
220V
Horn journey
100mm
Oscillation time
0.01-3S
Bar
1-7bar
Welding area
200mm
250mm
280mm
200mm
250mm
280mm
300mm
320mm
Size
2250*850*800
Net weight
110kg
125kg
135kg
101kg
125kg
135kg
340kg
350kg

Application fields:(Ultrasonic welding machine with PLC)
Widely used in the automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry and so on.

Such as plastic body parts, car doors, car dashboard,lights,mirrors, sun visor, interior parts, filters, reflective material, reflective spike,bumper, cable,motorcycle plastic filter, radiator , tanks,pallet plates.
Plastic electronics: prepaid water meters, communications equipment, atheism phone, mobile phone accessories, cell phone case, battery case, charger, maintenance valve regulated lead-acid batteries, 3-inch floppy disk, U disk, SD card, CF card, USB connectors,Bluetooth.
Toys,stationery: folder, album, folding boxes,PP hollow board,pen loops,ink cartridges, toner cartridges.
Medical Daily: watches, kitchen utensils, oral liquid bottle, drip caps, mobile phone accessories, gold soft brush, daily necessities, health supplies, children's products, air mattresses, clothes hangers, tool holder, coffee pot, cover and Civil speaker grille metal surface.

Principle of Ultrasonic Welding:(Ultrasonic welding machine with PLC)
The basic principle is to make use of transducer to transform high-frequency electronic energy to high-frequency mechanical oscillation. The ultrasonic welding is through high-frequency vibration of tens of thousands of cycles per second to make high-speed heat frictions of tens of thousands of times per second between contacting plastic part and plastic part or plastic part and metal part to weld both parts on a plastic subassembly. It has two weld methods including direct weld and conductive weld.

Direct weld:
firstly make objects such as wire or tape overlap each other and fix them on fixture of plastic welder, exert energy transformation (HORN) and direct sonic wave vibration effect to weld parts.

Conductive weld:
during welding, allow a distance from ultrasonic source, and complete weld through ultrasonic vibration conduction.