Friday, September 16, 2011

Friction Welding Machine

1.Friction Welding Machine
2.Welding Machine
3.Pipe Welding Machine
PRINCIPLE.
Metals are welded in their solid states in this process. Using frictional heat generated viarelative rotation with axial pressure applied at the same time, the surfaces of the work pieces are heated up to a plasticity state and firmly jointed together.
CHARACTERISTIC & ADVANTAGE
1 No external heat or additional welding rod is needed. Heat is evenly generated and distributed between the surfaces of work pieces.
2 The strength of the welding point is greater than the original material(s). The welding is conducted with high accuracy without altering the properties of the original material(s).
3 No electric arc, spark, smog, or toxicant is produced because no fuel or filling material is necessary at the time of processing, which leads to a better working environment.
4 Compared to other types of welding, the surface is cleaner because of the shifting and replacement of the surface layer.
5 Friction welding can be conducted with extremely high efficiency, which makes it especially suitable for automation for mass production.
6 Friction welding has become one of the most reliable and economical methods of jointing metals. It has been extensively applied in order to reduce the cost of production and improve the quality of welding.
7 Friction welding can be applied to most engineering materials. Different metals can also be effectively jointed using this method. The relative sliding displacement after welding is minute and can fulfill any testing requirement.
8 In most cases, the strength of the welding point is equal to or greater than that of the weaker of the two metals jointed.


Model
BMF-35
BEF-35
Welding Material
Aluminum,Iron,Steel,Copper,Stainless steel,Steel bar
Welding Capacity
Round bar diameter
6-35(Ø - mm)
6-35(Ø - mm)
Pipe fittings
48.3(1 1/2")(Ø - mm) (inch)
48.3(1 1/2")(Ø - mm) (inch)
Rotate length of the side material (Max.)
Ø 35x260(mm)
Ø 35 x 200(mm)
Length of the regular side material
Limitless(mm)
600(mm)
Max. Thrust
While friction and generating heat
7,000(kg)
6,000(kg)
While forging and pressurizing
14,000(kg)
12,000(kg)
Relationship of revolving spindle
Rotational speed of the spindle
50 Hz
1450(rpm)
1450(rpm)
60 Hz
1720(rpm)
1720(rpm)
Clutch
Way
Wet multiple magnetic clutch
Torque
20(kgm)
20(kgm)
Brake Device
Way
Wet multiple magnetic brake device
Torque
20(kgm)
20(kgm)
Braking time
0.2(sec)
0.2(sec)
Diameter of the spindle bearing
95(mm)
95(mm)
Slide
Quick forwarding speed
3,700 (mm/minute)
3,700 (mm/minute)
Quick returning speed
8,600 (mm/minute)
8,600 (mm/minute)
Max. distance of moving
200 (mm)
280 (mm)
Work piece Clamping
Top jig adjusting centre way
Hydraulic simple opened the jig
3 claws chuck 8"
Clamping force
6,000
7,000
Clamping plate way
The level pair opened the synchronous jig
Clamping force
1,200
5,000
Processing way
The size of adjusting
0-15(mm)
0-15(mm)
Time adjusting
0-999.9(sec)
0-999.9(sec)
Motor
Spindle
19(kw)
19(kw)
Hydraulic
5.5(kw)
5.5(kw)
The Pressure Outputs the way
Proportion way or Hand adjust way
Hydraulic oil temperature cooling system
Automatic temperature-controled cooler
(Compress the refrigerant)

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